冉陽膠球清洗裝置
2、中央空調膠(jiao)(jiao)球(qiu)清洗裝置收球(qiu)網:收球(qiu)網是(shi)(shi)膠(jiao)(jiao)球(qiu)清洗系統(tong)中的(de)(de)關鍵設備,它安裝在中央空調主(zhu)機冷卻(que)水(shui)的(de)(de)回水(shui)管段上,它的(de)(de)作(zuo)用是(shi)(shi)把(ba)膠(jiao)(jiao)球(qiu)從冷卻(que)水(shui)中分離出來(lai)。我公司設計(ji)的(de)(de)漏斗式收球(qiu)網,它克服了柵板的(de)(de)漏球(qiu)、跑球(qiu)、切球(qiu)、碎球(qiu)等缺點,操作(zuo)方便,收球(qiu)率高,經濟(ji)效益好。
3、中央(yang)空調膠球(qiu)清洗(xi)(xi)裝置(zhi)裝球(qiu)室(shi):裝球(qiu)室(shi)是膠球(qiu)清洗(xi)(xi)裝置(zhi)中用于放球(qiu)、取球(qiu)、存(cun)儲和觀察(cha)膠球(qiu)循環情況(kuang)的裝置(zhi):它由外殼、漏(lou)斗(dou)、切換閥(fa)(fa)等部件(jian)組(zu)成,并配有觀察(cha)窗(chuang)、排氣(qi)閥(fa)(fa)、放水閥(fa)(fa)。
4、中(zhong)央空調膠(jiao)球(qiu)清洗裝置膠(jiao)球(qiu)泵(beng)(beng)(beng):它是膠(jiao)球(qiu)系統中(zhong)讓膠(jiao)球(qiu)進行(xing)不斷循環的動力設備,該水(shui)泵(beng)(beng)(beng)是一(yi)個專用無障礙離心泵(beng)(beng)(beng),其(qi)葉輪由兩片(pian)葉片(pian)構(gou)成管狀通道,它具有(you)不堵球(qiu)、不切(qie)球(qiu)和對膠(jiao)球(qiu)磨(mo)損(sun)力小(xiao)等優(you)點。
七、中(zhong)央(yang)空調膠球(qiu)清(qing)洗裝置PLC自(zi)動控制
中央(yang)空調膠球(qiu)(qiu)(qiu)清(qing)(qing)洗(xi)(xi)(xi)裝(zhuang)置(zhi)(zhi)(zhi)膠球(qiu)(qiu)(qiu)清(qing)(qing)洗(xi)(xi)(xi)裝(zhuang)置(zhi)(zhi)(zhi)還可(ke)以(yi)實現自動(dong)(dong)(dong)(dong)化(hua)運(yun)行,主(zhu)要靠(kao)PLC模塊(kuai)自動(dong)(dong)(dong)(dong)化(hua)控(kong)制,電(dian)動(dong)(dong)(dong)(dong)二次(ci)(ci)濾網(wang)在進(jin)水(shui)口(kou)配有差(cha)壓(ya)變送(song)器。當電(dian)動(dong)(dong)(dong)(dong)二次(ci)(ci)濾網(wang)網(wang)面(mian)通流面(mian)積減少時(shi)(shi)(shi)(shi)(shi),達到設計差(cha)壓(ya)值時(shi)(shi)(shi)(shi)(shi),差(cha)壓(ya)變送(song)器將信(xin)號(hao)傳送(song)給(gei)PLC,PLC模塊(kuai)指令(ling)啟(qi)動(dong)(dong)(dong)(dong)電(dian)動(dong)(dong)(dong)(dong)二次(ci)(ci)濾網(wang)傳動(dong)(dong)(dong)(dong)機構,同時(shi)(shi)(shi)(shi)(shi)打開(kai)電(dian)動(dong)(dong)(dong)(dong)排(pai)污(wu)閥(fa)(fa)(fa)進(jin)行排(pai)污(wu)。當差(cha)壓(ya)值恢復時(shi)(shi)(shi)(shi)(shi),差(cha)壓(ya)變送(song)器將信(xin)號(hao)傳送(song)給(gei)PLC模塊(kuai),PLC模塊(kuai)指令(ling)停止(zhi)電(dian)動(dong)(dong)(dong)(dong)二次(ci)(ci)濾網(wang)旋轉,關(guan)閉(bi)(bi)電(dian)動(dong)(dong)(dong)(dong)排(pai)污(wu)閥(fa)(fa)(fa)。PLC同時(shi)(shi)(shi)(shi)(shi)配有時(shi)(shi)(shi)(shi)(shi)間(jian)實施(shi)計劃,膠球(qiu)(qiu)(qiu)清(qing)(qing)洗(xi)(xi)(xi)投(tou)用可(ke)設置(zhi)(zhi)(zhi)二級時(shi)(shi)(shi)(shi)(shi)間(jian)保護,時(shi)(shi)(shi)(shi)(shi)間(jian)設計范圍可(ke)以(yi)設置(zhi)(zhi)(zhi)10-999小時(shi)(shi)(shi)(shi)(shi)自動(dong)(dong)(dong)(dong)投(tou)用一(yi)次(ci)(ci)。投(tou)用時(shi)(shi)(shi)(shi)(shi)間(jian)可(ke)設置(zhi)(zhi)(zhi)為(wei)15-30分(fen)鐘,投(tou)用時(shi)(shi)(shi)(shi)(shi)間(jian)設置(zhi)(zhi)(zhi):PLC指令(ling)打開(kai)裝(zhuang)球(qiu)(qiu)(qiu)室(shi)前(qian)置(zhi)(zhi)(zhi)電(dian)動(dong)(dong)(dong)(dong)球(qiu)(qiu)(qiu)閥(fa)(fa)(fa),同時(shi)(shi)(shi)(shi)(shi)將信(xin)號(hao)傳送(song)給(gei)膠球(qiu)(qiu)(qiu)輸送(song)泵(beng),啟(qi)動(dong)(dong)(dong)(dong)膠球(qiu)(qiu)(qiu)輸送(song)泵(beng)。同時(shi)(shi)(shi)(shi)(shi)打開(kai)循環水(shui)進(jin)水(shui)管道上(shang)(shang)電(dian)動(dong)(dong)(dong)(dong)投(tou)球(qiu)(qiu)(qiu)閥(fa)(fa)(fa),當正(zheng)常運(yun)行后PLC指令(ling)打開(kai)裝(zhuang)球(qiu)(qiu)(qiu)室(shi)出口(kou)電(dian)動(dong)(dong)(dong)(dong)球(qiu)(qiu)(qiu)閥(fa)(fa)(fa),循環水(shui)管道回水(shui)管道上(shang)(shang)裝(zhuang)有收球(qiu)(qiu)(qiu)閥(fa)(fa)(fa),PLC設置(zhi)(zhi)(zhi)時(shi)(shi)(shi)(shi)(shi)間(jian)清(qing)(qing)洗(xi)(xi)(xi)為(wei)15-30分(fen)鐘后。PLC指令(ling)關(guan)閉(bi)(bi)裝(zhuang)球(qiu)(qiu)(qiu)室(shi)的(de)電(dian)動(dong)(dong)(dong)(dong)閥(fa)(fa)(fa)門(men),PLC再(zai)(zai)指令(ling)關(guan)閉(bi)(bi)電(dian)動(dong)(dong)(dong)(dong)投(tou)球(qiu)(qiu)(qiu)閥(fa)(fa)(fa)門(men),再(zai)(zai)指令(ling)關(guan)閉(bi)(bi)收球(qiu)(qiu)(qiu)電(dian)動(dong)(dong)(dong)(dong)閥(fa)(fa)(fa)門(men)、其(qi)次(ci)(ci)PLC指令(ling)停止(zhi)膠球(qiu)(qiu)(qiu)泵(beng)運(yun)行,根據(ju)PLC設置(zhi)(zhi)(zhi)每隔10-999小時(shi)(shi)(shi)(shi)(shi)再(zai)(zai)進(jin)行下一(yi)次(ci)(ci)清(qing)(qing)洗(xi)(xi)(xi)工作,這樣保證了膠球(qiu)(qiu)(qiu)清(qing)(qing)洗(xi)(xi)(xi)裝(zhuang)置(zhi)(zhi)(zhi)的(de)安全運(yun)行。
膠(jiao)球(qiu)清洗裝置(zhi)技(ji)術方案
中央(yang)空(kong)調(diao)冷(leng)卻器,單(dan)個冷(leng)卻器為單(dan)流回程管(guan)路,設(she)備配(pei)套是兩臺冷(leng)卻器,冬夏季切(qie)換使(shi)用(yong)(yong)(yong)。冷(leng)卻水(shui)采用(yong)(yong)(yong)生活(huo)廢水(shui),正常使(shi)用(yong)(yong)(yong)溫度在35-45℃時產生沼類軟垢。根據我們多年的經驗證明,采用(yong)(yong)(yong)生活(huo)廢水(shui)作為冷(leng)卻器,使(shi)用(yong)(yong)(yong)膠球(qiu)清洗是必(bi)要的。
設備的具(ju)體(ti)布置:
膠球(qiu)清(qing)洗裝(zhuang)置含兩臺(tai)收(shou)球(qiu)網(每臺(tai)冷卻器(qi)的冷卻水回水管(guan)道裝(zhuang)1臺(tai))、1臺(tai)裝(zhuang)球(qiu)室、1臺(tai)膠球(qiu)輸送泵、2臺(tai)分(fen)匯器(qi)、1只磁性開關。
膠(jiao)(jiao)球(qiu)清洗(xi)裝(zhuang)(zhuang)(zhuang)置(zhi)的(de)布置(zhi)方位,固(gu)定膠(jiao)(jiao)球(qiu)輸送泵(beng)的(de)位置(zhi),裝(zhuang)(zhuang)(zhuang)球(qiu)室裝(zhuang)(zhuang)(zhuang)在膠(jiao)(jiao)球(qiu)泵(beng)的(de)進口(kou)前,膠(jiao)(jiao)球(qiu)泵(beng)的(de)出口(kou)管連接在冷卻器(qi)(qi)的(de)進水口(kou)與冷卻器(qi)(qi)管殼(ke)350mm之間(jian),裝(zhuang)(zhuang)(zhuang)球(qiu)室的(de)收球(qiu)口(kou)連接在收球(qiu)網的(de)收球(qiu)口(kou)上,便于切換。兩(liang)臺收球(qiu)網之間(jian)裝(zhuang)(zhuang)(zhuang)1臺分(fen)匯器(qi)(qi),分(fen)匯器(qi)(qi)的(de)兩(liang)根(gen)收球(qiu)管道裝(zhuang)(zhuang)(zhuang)2只球(qiu)閥(DN100),兩(liang)根(gen)送球(qiu)管道中間(jian)同樣裝(zhuang)(zhuang)(zhuang)1臺分(fen)匯器(qi)(qi),分(fen)匯器(qi)(qi)兩(liang)端(duan)裝(zhuang)(zhuang)(zhuang)有2臺球(qiu)閥(DN100)。
使(shi)用(yong)了(le)我廠生產的膠(jiao)球清(qing)洗裝置(zhi)在(zai)機(ji)組不停機(ji)時能(neng)對凝(ning)汽器(qi)實(shi)現在(zai)線清(qing)洗,大(da)大(da)增(zeng)加了(le)凝(ning)汽器(qi)冷卻(que)管的使(shi)用(yong)壽命,延長了(le)機(ji)組大(da)、小修周(zhou)期。
由于使(shi)用(yong)了(le)膠球清(qing)洗(xi)裝(zhuang)置(zhi),整個凝汽器真空將有明(ming)顯的該善(shan),按常(chang)規N50機組(zu)參數分析,綜合(he)折算(suan)機組(zu)的熱效(xiao)率可提(ti)高2.25%,供(gong)電煤耗9.66g/KW.h,年(nian)節煤3375.0噸,每噸按300元計(ji)算(suan),則每臺機組(zu)每年(nian)可節約人民幣101.250萬元。單臺膠球清(qing)洗(xi)裝(zhuang)置(zhi)全部(bu)投資(設(she)備費用(yong)、輔助材料(liao)、管道、工時等)綜合(he)費用(yong)60萬元,全部(bu)投資預計(ji)可在7個半(ban)月(yue)內完全收回(hui),其經濟效(xiao)益十分明(ming)顯。
按常規25MW機組參數分析,綜(zong)合(he)折算機組的熱效率可(ke)提高1.125%,供電(dian)煤(mei)(mei)耗4.830g/KW.h,年節煤(mei)(mei)1687.5噸(dun),每(mei)(mei)噸(dun)按300元計算,則每(mei)(mei)臺(tai)機組每(mei)(mei)年可(ke)節約人民幣50.625萬元。單臺(tai)膠球清洗裝置全部投資(設備費(fei)用、輔助材料(liao)、管道、工時(shi)等)綜(zong)合(he)費(fei)用20萬元,全部投資預計可(ke)在5個半月(yue)內(nei)完(wan)全收回,其經(jing)濟效益(yi)十分明顯。